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CNC Laser Tool Setter High Precision Non Contact Fast Response
CNC laser tool setter for ultra-fast, non-contact tool measurement and monitoring. Repeatability ≤0.1μm (2σ), accuracy ≤1μm (2σ), measures down to Ø0.03mm. Detects length, diameter, deflection and tooth damage, filters coolant/dirt, IP68 (10m), and supports closed-loop, unmanned automation.
Multiple Function:
Tool damage inspection
Tool length measurement
Tool radius measurement
Tool shape measurement
Tool shape monitoring
Single-edge cutting monitoring
Wear compensation
Axis compensation
Tool tip monitoring
Chamfer tool monitoring
Conical tool monitoring
Advantage:
Automated measurement is highly time-efficient
Outstanding quality and extremely low defect rates
Enables a closed-loop workflow
Unmanned and automated operation mode
Measures and monitors various tool types, shapes,etc
Highly dynamic measurement of all tool characteristics
Reduces measurement and inspection time by up to 60%
Adjusts speed dynamically based on the tool’s rated RPM
Reliable measurements even in the presence of coolant
Filters out dirt and coolant residues adhering to the tool
Main Feature:
Highest repeatable accuracy (2o)≤ 0.1μm
Standard comprehensive accuracy (2o) ≤ 1μm
Focused laser design for measuring tools with diameter of 0.03mm
Detect tool length, tool diameter, and tool deflection,including damage to the teeth of multi-tooth tools
Automatically updates tool offset errors and can monitor and compensate for the thermal deformation of the machine tool spindle
Utilizes non-contact laser detection, ensuring higher accuracyand greater stability without contacting the tool
Waterproof up to 10 meters deep, sealing is IP68
Employs software to actively recognize and filter out interference from water droplets, significantly reducing false alarms.
Product Parameters:
| Item No. | DNC56 | DNC86 | DNC168 |
| Centered Measurement Tool Diameter Range | φ0.03—50 | φ0.03—80 | φ0.03—160 |
| Tangential Measurement Tool Diameter Range | φ0.03—60 | φ0.03—110 | φ0.03—320 |
| Repeatability (2σ) | ±0.1um | ||
| General Comprehensive Accuracy | ±1um | ||
| Laser Type | Power <1mW, Wavelength 680nm | ||
| Laser Beam Collimation | Adjusted via mounting base | ||
| Power Supply Voltage | 50mA，24VDC | ||
| Power Protection | Resettable protection, replaceable fuse | ||
| Output Signal | Max. current 50mA, Max. voltage ±50V | ||
| Signal Transmission Method | 5m oil-resistant shielded 8-core twisted pair cable | ||
| Air Supply | 6mm tubing (43psi—87psi) | ||
| Service Life | >1 million switching cycles | ||
| Sealing | IP68 | ||
| Material | Aviation aluminum | ||
| Storage Temperature Range | -10° to 70° | ||
| Operating Temperature Range | 5° to 50° | ||
